ProSys Fill, LLC highlights the Flex Fill 120, a fully automatic hot melt filling system designed for high-speed, high-precision filling of deodorant sticks and other large format hot fills starting at .5 oz. 

The Flex Fill 120 features servo-driven filling for exceptional accuracy and repeatability, with positive close nozzles and suck-back to prevent dripping. 

Integrated cooling tunnels ensure rapid and uniform solidification of products, preserving quality and appearance, and an optional remelt station is available for smooth top fills.

Designed and manufactured by ProSys’ exclusive partner, Pendergraph Machines, the Flex Fill 120 delivers up to 120 parts per minute and supports a wide range of container shapes and sizes.

The Flex Fill 120 adapts to various packaging requirements and supports high-volume production without sacrificing accuracy or quality. 

The system automates the entire process, including puck loading, stick sorting, filling, cooling, plug and cap placement, and de-pucking, minimizing manual labor and maximizing throughput.

Features such as in-line labeling and a reject station are available to support traceability and quality assurance requirements. 

Operators benefit from a user-friendly touchscreen interface that simplifies recipe management and changeovers, easily switching between product formats with minimal downtime.

By combining precision engineering, advanced automation, and versatile configuration options, the Flex Fill 120 sets a new benchmark for hot melt filling solutions.